| Course Name | Hands on Training on Design of Three Phase Transformer |
| Course Objective |
Electrical Machine in our power system. Understanding all Design and Construction requirement of Transformer. Complete Hands on experience of basic laws require in Electrical Machine Design. Understanding various phases of Electrical machine Design. Roll of magnetic Circuit and its material selection criteria. Detail understandings of Electromagnetic theory. Use of International Standards & Design Basis for selection of core material/Copper winding/Insulating Material. |
| CONTENT | |
| Session – 1 | Transformer…..Educational and Industrial Importance. |
| Phases of Electrical Machine Design. | |
| Basic requirement of transformer design. | |
| Basic Laws | |
| Faradays Law, Lenz Law, Right Hand Thumb Rule Etc. | |
| Basic Concept | |
| Induction, Self & Mutual induced e.m.f. Etc. | |
| Some Brainstorming Question which still unanswered on transformer. | |
| Hands on Demonstrations with explanation | |
| Session – 2 | Laws of magnetic forces |
| Magnetic Flux | |
| Electromagnetic Induction | |
| Flux linkage | |
| Faradays Frist Law | |
| Faradays Second Law | |
| Lenz Law | |
| Mutual Induced e.m.f. | |
| Role of magnetic circuit | |
| Effect of air gap on Magnetic Circuit | |
| Evolution of Transformer Principle | |
| Technical Parameter Selection and Calculation Sessions | |
| Session – 3 | Overview, Importance of International Standards |
| Step-1 : Design of Transformer Magnetic Circuit / Core | |
| Calculation of volt ampere Turns/volts (Te), flux , maximum flux | |
| density, Cross Sectional area of core, etc. | |
| Selection Criteria of Core material | |
| Step-2 : Design of Transformer Electric Circuit ( Winding ) | |
| Calculation of current in winding, area of winding, diameter of bare conductor, Diameter of insulated conductor, Space factor, Number of primary and Secondary turns, Window space Factor etc. | |
| Technical Parameter Selection and Calculation Sessions | |
| Session – 4 | Numerical on Transformer Electric circuit Design. |
| Step 3: Selection of Insulation | |
| Importance of Insulation | |
| Insulation material in Transformer | |
| Insulation on Conductor | |
| Insulation on Stamping | |
| Insulation Between Winding | |
| Insulation Between Winding to core | |
| Hands on Experience Sessions | |
| Session – 5 | Estimation of Material Requirement |
| Primary Winding assembly | |
| Testing after Primary assembly | |
| Session – 6 | Insulation assembly |
| Secondary Winding assembly | |
| Testing after Secondary assembly | |
| Core Assembly part-I | |
| Hands on Experience Sessions | |
| Session – 7 | Fixing of Bobbin |
| Core Assembly part-2 | |
| Fixing of Frame | |
| Session – 8 | Continuity test |
| Magnetic Balance Test | |
| Winding Resistance test | |
| Megger test | |
| Voltage Ratio Test | |
| O.C & S.C. Test & Parameter Calculation | |
| Course Duration | 05 Days |
| Course Outcome |
Upon successful completion of this course, the students will be able to: Learn the basic criteria of Transformer Designing Understand the basic concepts and properties of material used. Knowing Client requirements & collection of specific data for calculation of Transformer parameter. Estimation of material requirement. Development of Design Plan through Calculation. Hands on experience of Transformer Design. Testing of Self-Designed Transformer. |
