Name of Industry Visited: Automotive Electric Ltd

Address of Industry Visited: Plot No-96 MIDC Nangargaon Lonavala 410 401

Target Participants: Second Year Students (SY A and B)

Number of Participants: 150 Students + 6 Staffs

Name of Course for which

Industrial Visit Organized: Theory of Electrical Machine I

Name of Visit Coordinator: Mr. Dhirendra N. Deode

Name of Subject Teacher: Mr. Dhirendra N. Deode

Outcome of Industrial Visit:

1. Working of ammeter, voltmeter, frequency meter, and power factor meter was understood.
2. Manufacturing and assembly process of voltage stabilizers and Dimmer state closely observed.
3. Manufacturing and Working of Current Transformer (CT) and Potential Transformer (PT) was studied.
4. Calibration and testing of measuring instruments were learned.

Introduction:

As part of the Theory of Electrical Machine I course, we visited a Automotive Electric Limited industry on 07/03/2026 and 14/03/2026 located at Lonavala, Pune 410401. The purpose of this visit was to gain practical knowledge about the design, operation, and maintenance of Instrument Transformer, Voltage stabilizer, Autotransformer and Analog-Digital Measuring Instrument in a industry. During the visit, we accompanied by Mr. Pramod U. Chavan (General Manager), who provided valuable insights and explanations about the plant manufactured products and their functions. The visit lasted for 2-3 Hour, during which we had the opportunity to observe the different manufacturing section  and  their safety measures.

Need of visit:

Visiting an electrical industry provides a unique opportunity to gain hands-on experience and knowledge about the functioning of the equipment and systems within the industry. During a visit, participants conduct following objectives:

1. To bridge the gap between theoretical knowledge and practical application in the field of electrical and industrial engineering.
2. To understand the manufacturing processes and workflow involved in electrical equipment production.
3. To observe real-time industrial operations, including machinery handling, assembly, and quality control.
4. To gain insights into industrial safety practices and standards followed in manufacturing units.
5. To interact with industry professionals and understand career opportunities and skill requirements in the electrical and automation sector.

Such visits are essential for students as they provide exposure to real-world challenges, industrial discipline, and modern technological practices.

Industry/ Substation Details:

1. General Information

1. Company Name: Automatic Electric Ltd.
2. Location: Lonavala, Maharashtra
3. Established: 1942
4. Type: Manufacturing and supply of industrial electrical equipment

2. Products and Services- The company manufactures a wide range of industrial electrical and automation products, including:

1. Control panel boards
2. AC synchronous motors
3. Power line transducers
4. Energy management systems

These products are widely used in industries such as power generation, manufacturing, and automation.

3. Manufacturing Process- The general manufacturing process observed includes:

1. Design and Planning: Engineers design electrical systems based on client requirements.
2. Material Procurement: Raw materials and components are sourced and inspected.
3. Assembly: Components are assembled into control panels and electrical systems.
4. Testing: Products undergo rigorous testing to ensure quality and safety.
5. Packaging and Dispatch: Final products are packed and delivered to clients.

4. Safety Measures- The company follows strict safety protocols, such as:

1. Use of personal protective equipment (PPE)
2. Proper grounding and insulation of electrical systems
3. Fire safety arrangements
4. Regular safety training for employees

5. Organizational Structure – The organization is structured into various departments:

1. Production Department
2. Quality Control Department
3. Design and Engineering Department
4. Maintenance Department
5. Administration

Each department works collaboratively to ensure smooth operations.